I purchased Sean Sullivan's Cozy Mk IV project on September 19th 2014. He'd bought a flying plane and found he'd been spending little time on his project. Incidentally, I'd just purchased another set of plans so those will be set aside for awhile.
Sean is local and it only took me about 30 minutes to take a 16' trailer down, load the tub with wheels, canard, wheel pants, epoxy pump, fiberglass, DO pedals. The canopy is currently a one-piece that includes the turtle back and carbon fiber top engine cowl. The leg fairings are also on.
It took a few weeks to continue getting my hangar ready for this project. 3 Paulk workbenches have been built. Several 6 lamp T5HO lamp fixtures are mounted above two of the workbenches.
Tonight (10/6/2014) I ordered:
Jack Wilhelmenson's retractable nose gear ML1-12EHP, Castering nose gear assembly, EZ-RL Rotary Canopy Latch and the TQ-1 Three Lever Throttle Quadrant.
Aircraft Spruce's Chapter 14 material with fresh MGS Epoxy and hardener.
Eureka CNC cut wing foam cores from Stephan James.
Sunday night the center spar jig was laser leveled on two work benches butted together and the work lights mounted. The epoxy pump was cleaned and o-rings replaced. Old epoxy was used to glue scrap plywood together to be used for blocks and weights.
Most of the tools have been acquired but still need a 14" band saw and some smaller odds and ends.
A fiberglass cutting station and a wood cart for scraps remain on the need to build list.
Currently the evening temperature in the shop has been right at 75. A few practice lay ups have been done to successfully fix a few small non-aircraft items.
I'll start posting photos soon.
Pages
Chapters (Blogger Labels)
- Chapter 01 Description and Introduction
- Chapter 02 Bill of Materials
- Chapter 03 Education
- Chapter 04 Fuselage Bulkheads
- Chapter 05 Fuselage Sides
- Chapter 06 Fuselage Assembly
- Chapter 07 Fuselage Exterior
- Chapter 08 Head Rest and Seat Belts
- Chapter 09 Main Gear and Landing Brake
- Chapter 10 Canard
- Chapter 11 Elevators
- Chapter 12 Canard Installation
- Chapter 13 Nose - Nose Gear & Brakes
- Chapter 14 Center Section Spar
- Chapter 15 Firewall
- Chapter 16 Control System
- Chapter 17 Pitch and Roll Trim
- Chapter 18 Canopy
- Chapter 19 Wings/Ailerons/Attach
- Chapter 20 Winglets & Rudders
- Chapter 21 Strakes
- Chapter 22 Electrical System
- Chapter 23 Engine Installation
- Chapter 24 Armrests Seats Fairings
- Chapter 25 Finishing
- Chapter 26 Upholstery
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Relevant links for supplies and other info
- Cozy IV Specs
- Cozy Builders - Google Groups
- Unofficial Cozy Builders Site - updates to plans and much more information (maintained by Marc Zeitlan)
- Cozy Builders Mailing List, POH and other info
- Cozy Builders - Map
- Official Cozy Aircraft Site (outdated site)
- Canard Zone
- Central States Association - Facebook
- COBA Canard Owner and Builder Association
- Builder Sites (maintained by Erland Moen)
- Experimental Aircraft Association
- Rutan Aircraft Flying Museam
- Dennis Butler's Grand Champion
- aerocomposites.aero - Gear legs and fiberglass parts
- Aircraft Spruce Cozy IV Parts
- http://www.wicksaircraft.com/index.html
- 3:23 Composites
- SDS EI EFI
- Cozy Girrrls
- Skycraft Surplus
- www.enginegearonline.com/
- Infinity Aerospace
- NIck's web site
- https://www.stuarthose.com/
- http://www.tostenmfg.com/
- www.eurekacnc.com
- Featherlite (http://aerocad.com) parts
- http://aeroelectric.com/
- www.long-ez.com/
- Earl's Performance Fuel Systems
- FAA Amateur Built Operating Limitations
- FreeFlight Composites
- ADS-B blocking
- FAA - A&P / Experimental Builder Experience
- EZ.ORG moved to ez.canardaircraft.com
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